Pharmaceutical formulation manufacturing facility
01 · Formulation Development

Transforming concepts into safe, scalable drug products.

From simple tablets to complex injectable formulations — high-quality drug products engineered for performance, safety, and regulatory compliance.

ACG Quest fluid bed processor — Airis Pharma R&D facility
R&D FloorACG Quest-FB · Closed granulation & drying
Our Approach

An integrated formulation platform.

Airis Pharma specializes in transforming innovative concepts into safe, effective, and scalable pharmaceutical products. From simple tablets to complex injectable formulations, we focus on developing high-quality drug products that meet the diverse needs of the pharmaceutical industry.

Our formulation development services cover a wide array of dosage forms, advanced drug delivery technologies, and robust equipment capabilities — all built around performance, safety, and regulatory compliance.

Three platform families. Three execution disciplines.

01 · Dosage-Form Platforms
Karnavati 9-station tablet compression machine
PLATFORM 01
Core & Patient-Centric IR Forms
Foundation immediate-release and modified-release platforms — engineered for predictable bioavailability and patient compliance.
  • Immediate Release (IR) tablets & capsules
  • Delayed Release (DR) — enteric-coated
  • Taste-Masked ODT (orally disintegrating)
  • Modified Release — Matrix & Diffusion
ACG Pampac blister packaging machine
PLATFORM 02
Advanced Oral Architectures
Multi-layered, multi-compartment, and multi-particulate systems — enabling combination therapies and lifecycle-extension franchises.
  • Multi-Particulate (IR / SR / DR)
  • Bi-Layer & Tri-Layer Tablets
  • Tablet-in-Capsule architectures
  • Pellets & Wurster-coated systems
Pharmatech encapsulation machine and liquid dosage equipment
PLATFORM 03
Liquid & PFOS Platforms
Pediatric-friendly liquids, dry syrups, sterile injectables, and topical semi-solids — including high-potent creams.
  • Oral Liquids & Suspensions
  • PFOS / Powder for Oral Suspension & Dry Syrups
  • Sterile Injectables (incl. PFS format)
  • Gels, Creams, Ointments & Topical Semi-Solids
Envair CDC-F isolator for OEB 4-5 high-containment handling
PLATFORM 04
High-Containment · OEB 4-5
Isolator-based handling for cytotoxic, oncology & HPAPI programs at R&D scale — closed-transfer logistics from dispensing through waste decontamination.
  • Closed-transfer dispensing → manufacturing
  • OEB 4-5 / OEL <1µg/m³ contained operations
  • Dedicated high-potent cream platform
  • Four-stage containment workflow

Formulation & delivery technologies.

02 · Technology Platforms

Cutting-edge technologies applied selectively under Quality-by-Design (QbD) principles — translating R&D complexity into predictable, regulator-ready outcomes. Sound expertise developing First-to-File, Paragraph IV, NCE, and non-infringing formulations across USFDA, MHRA, Health Canada, and emerging markets.

Immediate Release
IR Platform
Sustained Release
SR Platform
Modified Release
Matrix · Diffusion
Bilayer Formulations
Multi-API
Taste Masking
Patient-Centric
Lyophilization
Sterile Platform
Drug-Polymer Extrusion
HME · Spheronisation
Wurster Coating
Functional Coating
Pan Coating
Aqueous · Non-Aqueous
Spray Drying
Particle Engineering
Encapsulation
HG · Pellet Fill
Reverse Engineering
Deformulation
Solubility Studies
BCS Classification
Dissolution Modeling
f2 · IVIVC
Microscopy & PSD
Particle Characterization
Statistical DoE
Minitab · StatEase
Sams Technomech octagonal blender at Airis R&D facility
R&D Facility

5,000 sq. ft. of real equipment.

Two dedicated wings — Formulation Research (476 sq. ft.) and Analytical Research (956 sq. ft.) — supported by 120 KVA backup power, dedicated UPS systems, and controlled-RH environments. Every photo on this page is the actual Airis R&D floor.

Equipment & process capabilities.

03 · R&D Manufacturing Floor

An R&D laboratory of 5,000 sq. ft. across two dedicated wings — Formulation Research and Analytical Research — fully equipped for oral solids, liquids, semi-solids, and simple injectables. Utilities: 120 KVA electricity with 2× 120 KVA backup generators; 2× 60 kW UPS; 5 HP & 15 HP compressed air.

Granulation · Blending · Compression
8 SYSTEMS
Rapid Mixer Granulator
Sams Technomech
3 / 10 / 15 L
Fluid Bed Processor (FBP/FBD)
ACG Quest
0.5 – 1.5 kg · top & bottom spray
Roller Compactor
Chamunda
Jacketed · corrugated rolls
Multi-Mill
Sams Technomech
0.3 – 10 mm screens
Vibrosifter (12")
Sams Technomech
#10 – #200 mesh
Octagonal Blender
Sams Technomech
1 / 2 / 3 / 5 / 10 / 15 / 25 L bins
Bin Blender
Ganesh Pharmatech
3 / 5 / 10 L bins
Tablet Compression Machine
Karnavati
9-station · D-tooling
Coating · Filling · Liquid & Sterile
8 SYSTEMS
Coating Machine — Quest TC
ACG
0.8 / 1.6 / 2.5 L
Coating Machine — Minimax
Neocota
100 g & 250 g
Capsule Filling Machine
Pharmatech
300 capsules / plate
Blister Packing Machine
ACG Pampac
Thermo & cold form
Induction Cap Sealer
Sigma Jr.
All closure sizes
Jacketed Pressure Vessels
Omega
1 / 2.5 / 5 / 10 L
Filter Housing & Assembly
Omega
5" filter cartridge
Ampoule Sealing Machine
Wupyi
Manual · sterile fill
Back to Capabilities Next · Analytical Development